Hot wire plating adopts zinc-free slag to add hot molten zinc and galvanizing, which avoids the traditional heating process, radiates 1653 hot molten zinc on surface 4102 of zinc liquid surface, and reduces the high temperature oxidation of zinc liquid surface. At the same time, the heating body is in contact with the zinc liquid, and the heat is directly transferred to the zinc liquid. The utilization rate of heat energy can reach more than 90%, and the heat radiation on the zinc liquid surface is reduced.
The production process of large rolls of galvanized wire is a level of drawing, through the mold into a slightly smaller diameter than the original. And so on down to the desired length. One pull is not desirable, must be numbered, from coarse to fine is dependent on metal ductility. If it changes too much it just breaks. After drawing to a certain diameter, galvanized, so that the finished product.
Different from common zinc barbed rope, high zinc barbed rope surface zinc content is very high can reach 6-8 times of the former, so there is a great advantage in the service life, ordinary products begin to corrosion three to five years while the latter will take longer to change. Stainless steel barbed rope is in material protection so durability is also better, these two products are long service life, but in terms of high price.
The use of spring in a specific environment, there will be some special requirements for steel wire, such as: the use of spring in corrosive media, must have good corrosion resistance function. Precision instruments used in the spring, should have long-term stability and sensitivity, temperature coefficient to be low, high quality elements, after effect to be small, elastic modulus to be stable.
If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, after filtration test, then take a small amount of electroplating solution, after zinc powder treatment test, check the problem is caused by solid particles or copper, lead and other foreign metal impurities. Test them one by one and it’s not hard to find the cause of the problem. Galvanized iron wire coating foaming, binding force is not good.
Large coils of galvanized wire are divided into hot dip galvanized and cold dip galvanized. Hot dip galvanized wire is dark in color, consumes more zinc metal, forms infiltration layer with the base metal, and has good corrosion resistance. Hot dip galvanized wire can be maintained for decades in outdoor environment. Cold galvanized production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust.
The impregnated hexagonal wire mesh will lose its original characteristics after corrosion, and will change in shape, color and mechanical properties, resulting in equipment damage, pipeline leakage, etc., specifically, it is easy to break and lose the original protection function. Usually there are three kinds of metal corrosion: physical corrosion, chemical corrosion, electrochemical corrosion, corrosion in addition to the chemical properties and organizational structure of the metal itself, but also related to the surrounding medium, such as wet environment than dry environment easy corrosion, more impurities than impurities less easy corrosion, high temperature conditions than low temperature conditions easy corrosion. After understanding these, we can effectively prevent the corrosion of impregnated hexagonal wire mesh, prolong the service life of products.
Hexagonal mesh is made of galvanized iron wire woven by automatic mesh machine, mesh into regular hexagonal shape, mesh standard, beautiful, mesh size can be customized according to customer requirements, usually 27mm,20mm, 13mm, wire diameter from 0.40mm to 1.20mm, to meet the requirements of different customers.
Hot – plated wire average performance: reflected in its cross – section, longitudinal uniformity. In the actual process of operation, such as steel wire jitter, the surface scum plating pot and other reasons will cause the surface of galvanized wire galvanized layer accumulation, should strive to solve the problem. In addition to these reasons, we should pay attention to the tooling and process must be stable, and regular testing should be done to ensure the uniformity of the galvanized layer.